JOY Winch

Product support

Questions & answers

The questions the plant hears most, answered from our own manuals and specification sheets. Each answer names the document it comes from.

Who makes JOY air winches, hoists and air motors?

JOY Winch, a division of GMS Industries, Inc., in Buchanan, Michigan. GMS Industries is the original equipment manufacturer (OEM) of the JOY air winch, hoist, slusher and air motor line, and holds the OEM records for it.

GMS Industries was founded by Gerald Smedley and went on to purchase the Joy air winch, hoist, slusher and motor line. The company remains a Smedley family business.

About JOY Winch →Our story →

Source: About and Our Story pages

Where are JOY winches and air motors made?

In the United States, at the GMS Industries plant at 807 West 4th Street, Buchanan, MI 49107.

Source: Site-wide company facts; GMS manual letterhead

What does JOY Winch make?

Four product lines:

Air Motors: AMP-200, AMP-180, AMP-94, AMP-38, AM-2.

Winches & Hoists: AW-80, D-COK-R, EW-111, JHA(L)-20, JHA(L)-40, JHA(L)-60-(24 & 30), LF-113, AF-112, JHA-100, OS-111(A)(B).

Mining Equipment: AW-80, FF-211, S-211, B2F-211.

Gearboxes: Worthington Right Angle Gear Box, Ideco Right Angle Gearbox, AMP-94 Gear Box Reducer, AMP-200 Gear Box Reducer.

All products →

Source: Product catalog

What kind of air motor is a JOY AMP motor?

The AMP series (AMP-200, AMP-180, AMP-94 and AMP-38) are radial five-cylinder piston air motors, also called Pistonair motors. They deliver high torque at variable speed and are reversible. Each is offered direct drive on a flange or foot mount, or with a geared foot mount in several ratios for higher torque at lower speed.

Maximum horsepower by model: AMP-200 — 20.0 hp at 90 PSI (direct drive); AMP-180 — 18.0 hp at 90 PSI (direct drive); AMP-94 — 9.4 hp at 90 PSI (direct drive); AMP-38 — 3.9 hp at 100 PSI (direct drive).

Air motors →

Source: AMP operating and maintenance manuals, page 3

How much compressed air does a JOY air motor need?

Air consumption at maximum horsepower: AMP-200 580 CFM, AMP-180 530 CFM, AMP-94 285 CFM, AMP-38 110 CFM. The compressor must be able to deliver that volume at the motor inlet for the motor to develop its rated horsepower.

Minimum air supply line size: AMP-200 1¼ in minimum; AMP-94 1 in minimum; AMP-38 5/8 in minimum, ¾ in preferred.

The manuals call for 100 PSIG at the motor inlet during operation for best performance, and for the air supply to be dried, filtered with a strainer, and lubricated with a line oiler close to the motor.

Source: AMP operating and maintenance manuals — specifications and start-up instructions

Are JOY air motors shipped with oil in them?

No. AMP motors are drained before they leave the factory and ship without oil or lubrication of any kind. Fill the motor before turning on the air: approximately 1 quart for the AMP-200 and AMP-94, and approximately ½ quart for the AMP-38, then top off as the manual describes.

After filling, run the motor slowly at low pressure for several minutes before putting it under load. Never start a motor at maximum pressure after installation or an oil change.

Source: AMP operating and maintenance manuals — installation and start-up instructions

Can a JOY winch, hoist or air motor be used to lift people?

No. The operating manuals state that this equipment and its accessories are not to be used for lifting or lowering people, and the AW-80 specification sheet states the winch is not designed or approved for lifting people.

Source: Recommended safety procedures in the GMS operating manuals; AW-80 specification sheet

Where can I download a JOY manual, parts list or specification sheet?

The document library on this site has free PDF downloads, each checked against the model it covers. Every PDF is text-searchable.

Documents currently online: AMP-200 (operating and maintenance manual, bill of material); AMP-180 (operating and maintenance manual, bill of material); AMP-94 (operating and maintenance manual, bill of material); AMP-38 (operating and maintenance manual, bill of material); AW-80 (specification sheet, bill of material); D-COK-R (operating and maintenance manual); EW-111 (outline drawing); JHA(L)-20 (bill of material); JHA(L)-40 (bill of material); JHA(L)-60-(24 & 30) (specification sheet); LF-113 (specification sheet); JHA-100 (specification sheet).

We hold records for the full JOY line. If a manual, bill of material or specification sheet isn't listed, contact the plant and we'll pull it.

Document library →Request a document →

Source: Resources page and product pages

How do I get replacement parts or support for older JOY equipment?

Contact the plant: call (269) 695-2244, email Info@joywinch.com, or use the contact form and choose "Replacement parts or documents". Give the model, and have the information from the unit's serial tag to hand — the manuals ask owners to record it for exactly this purpose.

Part numbers are listed in the bills of material in the document library, for the models that have one online.

Contact the plant →Document library →

Source: Contact page; GMS operating manuals, page 1

What services does JOY Winch offer besides new equipment?

Advisory Services, Expert Guidance, Tailored Solutions, Customization, Quality Assurance, Maintenance Services.

Services →

Source: Services page

How do I contact JOY Winch, and how fast do they reply?

Phone (269) 695-2244, email Info@joywinch.com, or the contact form. The plant and office are at 807 West 4th Street, Buchanan, MI 49107.

Tell us what you're looking for, and we'll try to respond as soon as possible, typically within 24 hours.

Contact →

Source: Contact page